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  • Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
    Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control
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  • Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control

    This automatic trapezoidal metal roofing panel roll forming machine is designed for continuous production of profiled roof sheets and wall cladding panels from galvanized steel, pre-painted steel, Galvalume and aluminum coils. The line integrates adjustable feeding, multi-stage precision roll forming, PLC length control, encoder measurement, hydraulic profile cutting and automatic production counting. Its rigid welded frame, independent hydraulic station and operator-friendly HMI make it suitable for roofing sheet factories, steel structure workshops, prefabricated building manufacturers and metal building material suppliers. Profile dimensions, material range, line speed, voltage and auxiliary equipment can be customized.
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Description
This automatic trapezoidal metal roofing panel roll forming machine is designed for continuous production of profiled roof sheets and wall cladding panels from galvanized steel, pre-painted steel, Galvalume and aluminum coils. The line integrates adjustable feeding, multi-stage precision roll forming, PLC length control, encoder measurement, hydraulic profile cutting and automatic production counting. Its rigid welded frame, independent hydraulic station and operator-friendly HMI make it suitable for roofing sheet factories, steel structure workshops, prefabricated building manufacturers and metal building material suppliers. Profile dimensions, material range, line speed, voltage and auxiliary equipment can be customized.

Automatic Trapezoidal Metal Roofing Panel Roll Forming Machine with PLC Control

This industrial roll forming machine converts metal coil into accurately shaped trapezoidal roof and wall panels through continuous cold forming. The machine shown features a heavy-duty welded base, multiple forming stands, hydraulic cutting section, independent hydraulic power pack and a suspended operator control panel for convenient setup and monitoring.

It is suitable for producing roofing and cladding sheets used in factories, warehouses, workshops, agricultural buildings, garages, modular houses and steel structure projects. The complete line can be designed around a customer-supplied panel profile to achieve the required effective width, rib height, rib pitch and finished sheet length.

Main Advantages

  • Automatic coil-to-panel operation reduces manual handling.

  • PLC control supports programmable length, quantity and batch production.

  • Precision-machined rollers help maintain stable profile geometry.

  • Hydraulic profile cutting provides clean and efficient cutting.

  • Rigid structural frame supports long-term industrial production.

  • Adjustable feeding guide improves material alignment.

  • Suspended HMI station allows convenient operator access.

  • Custom roller tooling is available for different trapezoidal profiles.

  • Compatible with manual, motorized and hydraulic decoilers.

  • Optional film laminator, punching unit, conveyor and automatic stacker.

Working Process

Coil Loading → Decoiling → Feeding and Guiding → Leveling → Multi-Stage Roll Forming → Encoder Length Measuring → Hydraulic Cutting → Receiving or Automatic Stacking

Product Attributes and Customizable Specifications

AttributeTypical Configuration / Custom Option
1. Product NameTrapezoidal metal roofing panel roll forming machine
2. Machine TypeAutomatic cold roll forming production line
3. Finished ProductTrapezoidal roof sheet and wall cladding panel
4. Main FunctionContinuous forming and fixed-length cutting
5. Forming MethodMulti-stage cold roll forming
6. Production ModeCoil-fed continuous production
7. Automation LevelPLC-controlled automatic operation
8. Suitable MaterialsPPGI, GI, PPGL, Galvalume and aluminum
9. Material ThicknessCustomized according to profile and material strength
10. Raw Coil WidthCustomized to match finished panel geometry
11. Effective Cover WidthProduced according to customer drawing
12. Overall Panel WidthCustomized according to overlap design
13. Rib HeightCustomized trapezoidal dimension
14. Rib PitchCustomized according to profile drawing
15. Finished LengthProgrammable through the PLC system
16. Forming StationsSelected according to profile complexity
17. Roller MaterialHigh-grade alloy steel or bearing steel
18. Roller Surface TreatmentPolished, hard chrome plated or wear-resistant treated
19. Shaft MaterialHeat-treated high-strength steel
20. Shaft DiameterEngineered according to forming load
21. Main FrameHeavy-duty welded structural steel
22. Frame ProcessingStress relieved and precision machined
23. Forming Stand DesignIndependent stands mounted on a rigid base
24. Main DriveElectric motor with reduction gearbox
25. Transmission TypeChain, gear or combined transmission
26. Main Motor PowerConfigured according to thickness and production speed
27. Feeding GuideAdjustable left-right coil alignment device
28. Entry LevelingOptional leveling or straightening unit
29. Forming SpeedCustomized according to profile and cutting mode
30. Cutting TypeHydraulic profile cutting
31. Cutting PositionPost-cut standard; pre-cut available
32. Cutting Blade MaterialWear-resistant tool steel
33. Hydraulic SystemIndependent hydraulic power station
34. Hydraulic CoolingAir cooling available for continuous operation
35. Length MeasurementEncoder-based automatic measuring
36. Length ControlPLC programmable length setting
37. Quantity ControlAutomatic counting and batch control
38. Control SystemIndustrial PLC control cabinet
39. Operator InterfaceTouch screen or digital HMI
40. Control StationSuspended or floor-mounted operator panel
41. Manual FunctionsStart, stop, jog, reset and emergency stop
42. Electrical ComponentsInternational or customer-specified brands
43. Power SupplyCustomized voltage, phase and frequency
44. Line DirectionLeft-to-right or right-to-left
45. Decoiler TypeManual, motorized or hydraulic decoiler
46. Decoiler CapacitySelected according to coil weight and width
47. Coil Loading CarOptional hydraulic coil car
48. Receiving TableManual run-out table or powered conveyor
49. Automatic StackerOptional pneumatic or servo stacking system
50. Protective Film DeviceOptional for pre-painted or sensitive surfaces
51. Punching UnitOptional hydraulic or servo punching station
52. Safety SystemEmergency stop, overload protection and optional guards
53. LubricationManual points or centralized lubrication
54. Surface ProtectionPolished roller finish helps reduce scratches
55. Product ConsistencyRepeatable profile dimensions and programmed length
56. Machine ColorStandard industrial finish or customized color
57. Machine FootprintCustomized according to factory layout
58. Foundation RequirementFoundation drawing available before installation
59. Factory TestingAssembly, adjustment and trial operation before shipment
60. DocumentationOperation manual, electrical diagram and maintenance guide
61. Operator TrainingRemote or on-site training available
62. PackagingExport-standard protection for sea transportation
63. Customization ScopeProfile, tooling, speed, voltage, controls and auxiliary equipment
64. After-Sales SupportRemote troubleshooting, spare parts guidance and technical service

Typical Applications

  • Industrial factory roofing panels

  • Warehouse and logistics center wall cladding

  • Workshop roof and siding sheets

  • Agricultural sheds and storage buildings

  • Prefabricated and modular building envelopes

  • Garage, canopy and commercial roofing

  • Steel structure roof and wall systems

Material Compatibility

The line can be configured for pre-painted galvanized steel, galvanized steel, pre-painted Galvalume, Galvalume and aluminum. Final roller design, station quantity and drive power depend on sheet thickness, yield strength, coating type, coil width and required panel profile.

Optional Equipment

Available options include a hydraulic decoiler, coil loading car, entry leveler, servo feeder, protective film laminator, hydraulic punching station, safety enclosure, automatic conveyor, stacking system, inkjet printer and remote support module.

Customization Information Required

For an accurate machine proposal, customers should provide the finished panel drawing, effective width, overall width, rib height, rib pitch, raw coil width, material thickness, material grade, desired production speed, local electrical standard and required auxiliary equipment.

Quality Control and Testing

Before delivery, the machine can be fully assembled and tested with suitable material. Feeding alignment, roller operation, panel geometry, encoder measurement, hydraulic cutting, PLC functions and safety controls are checked to support stable installation and reliable production.

Service Support

Installation guidance, operating instructions, electrical diagrams, maintenance recommendations, spare parts support and remote troubleshooting are available. On-site commissioning and operator training can be arranged according to project requirements.

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