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  • Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
    Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet
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  • Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet

    This compact automatic trapezoidal roof panel roll forming machine is designed for continuous production of metal roofing sheets and wall cladding panels from galvanized steel, pre-painted steel, Galvalume and aluminum coils. The line combines adjustable feeding, multi-stage precision forming, PLC control, encoder length measurement, automatic quantity counting and profile cutting. Its space-saving frame, accessible roller stations and integrated control cabinet make it suitable for small and medium roofing sheet factories, steel structure workshops, prefabricated building manufacturers and building material suppliers. Panel profile, material thickness, forming speed, voltage and auxiliary equipment can be customized.
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Description
This compact automatic trapezoidal roof panel roll forming machine is designed for continuous production of metal roofing sheets and wall cladding panels from galvanized steel, pre-painted steel, Galvalume and aluminum coils. The line combines adjustable feeding, multi-stage precision forming, PLC control, encoder length measurement, automatic quantity counting and profile cutting. Its space-saving frame, accessible roller stations and integrated control cabinet make it suitable for small and medium roofing sheet factories, steel structure workshops, prefabricated building manufacturers and building material suppliers. Panel profile, material thickness, forming speed, voltage and auxiliary equipment can be customized.

Compact Automatic Trapezoidal Roof Panel Roll Forming Machine with PLC Cabinet

This compact roll forming line converts metal coil into accurately shaped trapezoidal roofing and wall cladding panels through a continuous cold-forming process. The machine shown features a space-saving welded frame, multiple forming stations, polished profile rollers and a freestanding PLC control cabinet for convenient operation.

It is suitable for manufacturers that need reliable production in a practical factory footprint. The line can be configured according to the customer’s panel drawing, effective cover width, rib height, rib pitch, raw material, sheet thickness, production speed and local power standard.

Main Advantages

  • Compact layout suitable for small and medium production workshops.

  • Automatic coil-to-panel operation improves production efficiency.

  • PLC control supports programmable length and production quantity.

  • Precision roller stations help maintain consistent panel geometry.

  • Accessible forming section simplifies inspection and maintenance.

  • Integrated control cabinet provides clear operating controls.

  • Custom roller tooling is available for different trapezoidal profiles.

  • Suitable for galvanized, pre-painted, Galvalume and aluminum coils.

  • Compatible with manual, motorized or hydraulic decoilers.

  • Optional film device, punching unit, conveyor and automatic stacker.

Standard Production Flow

Coil Loading → Decoiling → Feeding and Guiding → Leveling → Multi-Stage Roll Forming → Encoder Measuring → Cutting → Panel Receiving or Automatic Stacking

Product Attributes and Customizable Specifications

AttributeTypical Configuration / Custom Option
1. Product NameCompact trapezoidal roof panel roll forming machine
2. Machine CategoryAutomatic cold roll forming production line
3. Finished ProductTrapezoidal roof sheet and wall cladding panel
4. Main FunctionContinuous profiling and fixed-length production
5. Production ModeCoil-fed continuous operation
6. Forming MethodMulti-stage cold roll forming
7. Automation LevelPLC-controlled automatic production
8. Machine LayoutCompact single-line arrangement
9. Suitable MaterialsPPGI, GI, PPGL, Galvalume and aluminum
10. Material ThicknessCustomized according to profile and material strength
11. Raw Coil WidthCustomized to match the required panel profile
12. Effective Cover WidthProduced according to customer drawing
13. Overall Panel WidthCustomized according to overlap design
14. Rib HeightCustomized trapezoidal dimension
15. Rib PitchCustomized according to panel drawing
16. Finished Sheet LengthProgrammable through PLC
17. Forming StationsSelected according to profile complexity
18. Roller MaterialHigh-quality alloy steel or bearing steel
19. Roller Surface TreatmentPolished, hard chrome plated or wear-resistant treated
20. Roller ArrangementUpper and lower profile-forming roller sets
21. Shaft MaterialHeat-treated high-strength steel
22. Shaft DiameterEngineered according to forming load
23. Main FrameHeavy-duty welded structural steel
24. Frame ProcessingStress relieved and precision machined
25. Forming Stand StructureIndependent stands mounted on rigid base
26. Main DriveElectric motor with reduction gearbox
27. Transmission TypeChain drive, gear drive or combined transmission
28. Main Motor PowerConfigured according to material and target speed
29. Feeding GuideAdjustable left-right coil alignment device
30. Entry LevelingOptional leveling or straightening unit
31. Forming SpeedCustomized according to profile and cutting mode
32. Length MeasurementEncoder-based automatic measuring
33. Length ControlPLC programmable setting
34. Quantity ControlAutomatic counting and batch control
35. Cutting TypeHydraulic or profile cutting configuration
36. Cutting PositionPost-cut standard; pre-cut optional
37. Cutting Blade MaterialWear-resistant tool steel
38. Control SystemIndustrial PLC control cabinet
39. Operator InterfaceTouch screen or digital HMI
40. Manual FunctionsStart, stop, jog, reset and emergency stop
41. Electrical ComponentsInternational or customer-specified brands
42. Power SupplyCustomized voltage, phase and frequency
43. Line DirectionLeft-to-right or right-to-left
44. Decoiler TypeManual, motorized or hydraulic decoiler
45. Decoiler CapacitySelected according to coil weight and width
46. Coil Loading CarOptional hydraulic loading car
47. Receiving TableManual run-out table or powered conveyor
48. Automatic StackerOptional pneumatic or servo stacking system
49. Protective Film DeviceOptional for pre-painted sheet protection
50. Punching UnitOptional hydraulic or servo punching station
51. Safety SystemEmergency stop, overload protection and optional guards
52. LubricationManual lubrication points or centralized lubrication
53. Surface ProtectionPolished rollers help reduce coating scratches
54. Product ConsistencyRepeatable profile shape and programmed length
55. Maintenance AccessOpen side structure for inspection and servicing
56. Machine ColorStandard industrial finish or customized color
57. Machine FootprintCompact layout customized to factory space
58. Foundation RequirementFoundation drawing available before installation
59. Factory TestingAssembly, adjustment and trial operation before shipment
60. DocumentationOperation manual, electrical diagram and maintenance guide
61. Operator TrainingRemote or on-site training available
62. PackagingExport-standard protection for sea transportation
63. Customization ScopeProfile, tooling, speed, voltage, controls and auxiliary units
64. Spare Parts SupportRecommended spare and wearing parts available
65. After-Sales ServiceRemote troubleshooting and technical guidance

Typical Applications

  • Industrial factory roofing sheets

  • Warehouse and workshop wall cladding

  • Agricultural sheds and storage buildings

  • Prefabricated and modular building panels

  • Garage, canopy and commercial roofing

  • Steel structure roof and wall systems

  • Small and medium roofing sheet production plants

Material Compatibility

The machine can be configured for pre-painted galvanized steel, galvanized steel, pre-painted Galvalume, Galvalume and aluminum coil. Final roller design, station quantity and power selection depend on sheet thickness, yield strength, coating type, coil width and required panel profile.

Optional Equipment

Available options include a hydraulic decoiler, coil loading car, entry leveler, servo feeder, protective film laminator, punching unit, safety enclosure, automatic conveyor, stacker, inkjet printer and remote support module.

Customization Information Required

For an accurate machine proposal, customers should provide the finished panel drawing, effective cover width, overall width, rib height, rib pitch, raw coil width, material thickness, material grade, desired production speed, local electrical standard and required auxiliary equipment.

Quality Control and Testing

Before shipment, the machine can be assembled and tested with suitable material. Feeding alignment, roller operation, panel geometry, length measurement, cutting, PLC functions and safety controls are checked to support reliable installation and stable production.

Installation and Service Support

Installation guidance, operating instructions, electrical diagrams, maintenance recommendations, spare parts support and remote troubleshooting are available. On-site commissioning and operator training can be arranged according to project requirements.

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