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  • Automatic Trapezoidal Roof Panel Roll Forming Machine for Steel Roofing Sheets
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  • Automatic Trapezoidal Roof Panel Roll Forming Machine for Steel Roofing Sheets

    The automatic trapezoidal roof panel roll forming machine is designed for continuous production of durable metal roofing and wall cladding sheets from galvanized steel, PPGI, PPGL and aluminum coils. The line integrates feeding, roll forming, length measuring, hydraulic cutting and PLC control for stable production, accurate dimensions and easy operation. Profile shape, cover width, rib height, material thickness, line speed and electrical standards can be customized according to the customer's drawing and production requirements.
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Description
The automatic trapezoidal roof panel roll forming machine is designed for continuous production of durable metal roofing and wall cladding sheets from galvanized steel, PPGI, PPGL and aluminum coils. The line integrates feeding, roll forming, length measuring, hydraulic cutting and PLC control for stable production, accurate dimensions and easy operation. Profile shape, cover width, rib height, material thickness, line speed and electrical standards can be customized according to the customer's drawing and production requirements.

Automatic Trapezoidal Roof Panel Roll Forming Machine

This trapezoidal roof panel roll forming machine is a complete cold roll forming line for manufacturing metal roofing sheets, wall cladding panels and industrial building panels. The machine continuously transforms flat metal coil into a precise trapezoidal profile through multiple forming stations, then cuts each sheet to the preset length automatically.

The equipment shown is a heavy-duty configuration with a reinforced frame, hydraulic cutting unit, PLC control cabinet and long forming section. It is suitable for roofing sheet factories, steel structure companies, building material suppliers and contractors that require efficient, repeatable and flexible panel production.

Main Advantages

  • Automatic production from coil feeding to finished sheet cutting.
  • Stable trapezoidal profile with consistent rib height and cover width.
  • PLC and touch-screen control for quantity, length and batch settings.
  • Hydraulic cutting system for clean edges and reliable operation.
  • Heavy-duty welded base helps reduce vibration during production.
  • Chrome-plated or hardened forming rollers provide long service life.
  • Custom profile design based on customer's panel drawing or sample.
  • Suitable for galvanized steel, pre-painted steel, Galvalume and aluminum.
  • Simple operation, convenient maintenance and low labor requirement.
  • Optional decoiler, stacker, safety cover and remote technical support.

Typical Technical Attributes and Customizable Specifications

Note: The following values are common reference configurations. Final specifications are confirmed according to the required profile drawing, coil material and production capacity.

No.AttributeTypical Specification
1Product TypeAutomatic trapezoidal roof panel roll forming machine
2Finished ProductTrapezoidal metal roofing sheet / wall cladding panel
3Forming TechnologyContinuous cold roll forming
4Applicable Raw MaterialGI, PPGI, PPGL, Galvalume steel and aluminum coil
5Recommended Material Yield StrengthApproximately 230-550 MPa, depending on design
6Material ThicknessCommonly 0.30-0.80 mm; customizable
7Coil Feeding WidthCommonly 914, 1000, 1200, 1220 or 1250 mm
8Effective Cover WidthCustomized according to panel profile
9Profile Rib HeightCustomized according to drawing or sample
10Profile PitchCustomized for local roofing standards
11Forming SpeedApproximately 10-25 m/min, excluding cutting time
12High-Speed OptionAvailable with servo flying shear configuration
13Roller StationsTypically 14-20 stations, profile dependent
14Roller Material45# steel or GCr15 bearing steel
15Roller Heat TreatmentQuenched or hardened where required
16Roller Surface TreatmentHard chrome plating for wear and corrosion resistance
17Main Shaft DiameterTypically 70-85 mm
18Main Shaft MaterialHigh-strength 45# steel
19Main Drive TypeMotor with chain, gear or gearbox transmission
20Main Motor PowerTypically 11-18.5 kW, subject to profile
21Hydraulic Station PowerTypically 4-7.5 kW
22Hydraulic Working PressureTypically 10-16 MPa
23Cutting MethodHydraulic post-cutting as standard
24Optional Cutting MethodPre-cutting or servo flying cutting
25Cutting Blade MaterialCr12MoV or equivalent tool steel
26Cut Length AccuracyTypically within ±1.5 mm
27Length SettingDigital setting through PLC touch screen
28Length MeasurementEncoder measuring system
29Production Quantity SettingPreset batch quantity with automatic stop
30Control SystemPLC automatic control
31Human-Machine InterfaceColor touch screen
32Operation ModeAutomatic and manual modes
33Electrical ComponentsInternational or customer-specified brands available
34Standard Voltage380 V, 50 Hz, 3 phase
35Customized Voltage220/380/415/440/480 V, 50 or 60 Hz
36Main FrameHeavy-duty welded steel structure
37Machine BaseReinforced H-beam or structural steel base
38Forming Stand TypeWall-plate, guide-post or independent stand design
39Feeding GuideAdjustable left-right guiding device
40Coil DecoilerManual or hydraulic decoiler, optional
41Coil Inner DiameterCommonly 450-550 mm
42Coil Loading CapacityCommonly 3-10 tons, selectable
43Coil Width AdjustmentManual or hydraulic adjustment option
44Output SupportManual run-out table or automatic stacker
45Emergency StopInstalled on main control positions
46Safety ProtectionOptional protective covers, guard rails and light curtains
47LubricationManual centralized or automatic lubrication option
48Machine ColorStandard factory color or customized RAL color
49Overall DimensionsCustomized; commonly about 9-13 m long
50Machine WeightUsually about 8-15 tons, configuration dependent
51Operator RequirementNormally 1-2 operators
52Installation MethodFoundation installation or level-floor positioning
53Working EnvironmentIndoor industrial workshop recommended
54Applicable IndustriesRoofing, wall cladding, steel buildings and construction materials
55Profile CustomizationBased on customer's drawing, sample or local market profile
56Logo and LanguageMachine logo, labels and HMI language can be customized
57DocumentationOperation manual, electrical diagram and maintenance guide
58Quality InspectionTrial forming and dimensional inspection before shipment
59PackingProtective film, steel wire fixing and export-ready packing
60After-Sales SupportInstallation guidance, commissioning support and spare parts service

Production Process

Coil loading → decoiling → feeding and guiding → multi-station roll forming → encoder length measurement → hydraulic cutting → finished panel supporting or automatic stacking.

Applications

The finished trapezoidal sheets are widely used for industrial workshops, warehouses, logistics centers, agricultural buildings, garages, temporary buildings, commercial roofs, wall cladding systems, steel structure projects and prefabricated houses.

Customization Service

Each market may use a different trapezoidal profile. We can design the roller tooling and cutting die according to the customer's profile drawing, required cover width, rib height, pitch, material thickness and coil strength. Electrical voltage, PLC language, machine color, production speed and auxiliary equipment can also be configured for the destination country.

Optional Equipment

  • 3-ton, 5-ton, 8-ton or 10-ton manual/hydraulic decoiler
  • Coil loading car and hydraulic expansion system
  • Pre-cutting device for reduced material waste
  • Servo flying shear for higher continuous production speed
  • Automatic stacker and finished sheet conveyor
  • Protective safety cover and CE-style guarding package
  • Remote monitoring and multilingual touch-screen interface

Quality and Service

Before delivery, the line is assembled, adjusted and tested with suitable coil material. Formed panel dimensions, surface quality, cutting length and machine operation are checked. Technical documents, installation guidance, operator training support and long-term spare parts service are available.

Information Required for Quotation

Please provide the panel profile drawing, coil material, material thickness, feeding width, effective cover width, required speed, voltage standard and desired decoiler capacity. These details allow us to prepare the correct roller design and production line configuration.

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